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U-POL Onion Board Multi Layered Mixing Palette (Made for easy clean up of body filler).

Automotive body filler ( Evercoat 112 Rage Gold Premium Lightweight Body Filler sanded very well compared to other brands).

I am simply documenting the methods I used from all the wonderful resources out there on there net.Īutomotive Body Filler on Fiberglassed Helmet Materials I used for this stage: I’ll caveat that all these techniques or methods are by no means my own and I have learned from many great people out there. Start to finish took me about 8 months during my free time.

This was the first serious costume I ever made and it was a lot of learning through the entire process.

I have always loved the look and concept of Tony Stark’s Stealth armor. This post outlines everything I did to create my first Iron Man suit with a motrized faceplate/helmet. After reviewing, there is still a lot of stuff I could have wrote about so if any of you have any questions, please feel free to comment and some time in the future I will be posting up more details about stages I feel need more detail. I surprisingly won one of the Grand Prize slots with this write up! Now that I have established my own blog, I am migrating this post onto here. I originally made this post in 2012 for the 2012 Halloween Costume Contest.